Recently, an organic nano-lens array (NLA) technology has been developed to increase light extraction efficiencies of top-emitting organic light emitting diodes (OLEDs) without the deterioration of organic films. To achieve optically efficient OLEDs, the size of NLA must be at least several hundred nanometers, explaining the importance of the understanding of formation characteristics of NLA determined by vaporizer heating conditions. Herein, nano-lens generation occurs dominantly when heating temperature increases from 300 to 320 °C. From 320 to 340 °C, its growth is predominant, which is explained by Ostwald ripening and coalescence. Additionally, as the temperature and the dwell time at target temperature increase, the area ratio of nano-lens to substrate increases, which is attributed to the increase in the amount of vapor generated during heating. With NLA, optical simulations indicate that a large amount of light is extracted otherwise trapped inside OLEDs, indicating that NLA is an optically excellent light extraction structure.
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