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Journal Article Process window of simultaneous transfer and bonding materials using laser‐assisted bonding for mini‐ and micro‐LED display panel packaging
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Authors
Yong-Sung Eom, Gwang-Mun Choi, Ki-Seok Jang, Jiho Joo, Chan-mi Lee, Jin-Hyuk Oh, Seok-Hwan Moon, Kwang-Seong Choi
Issue Date
2024-04
Citation
ETRI Journal, v.46, no.2, pp.347-359
ISSN
1225-6463
Publisher
한국전자통신연구원
Language
English
Type
Journal Article
DOI
https://dx.doi.org/10.4218/etrij.2022-0471
Abstract
A simultaneous transfer and bonding (SITRAB) process using areal laser irradiation is introduced for high‐yield and cost‐effective production of mini‐ or micro‐light‐emitting diode (LED) display panels. SITRAB materials are special epoxy‐based solvent‐free pastes. Three types of pot life are studied to obtain a convenient SITRAB process: Room temperature pot life (RPL), stage pot life (SPL), and laser pot life (LPL). In this study, the RPL was found to be 1.2 times the starting viscosity at 25°C, and the SPL was defined as the time the solder can be wetted by the SITRAB paste at given stage temperatures of 80°C, 90°C, and 100°C. The LPL, on the other hand, was referred to as the number of areal laser irradiations for the tiling process for red, green, and blue LEDs at the given stage temperatures. The process windows of SPL and LPL were identified based on their critical time and conversion requirements for good solder wetting. The measured RPL and SPL at the stage temperature of 80°C were 6 days and 8 h, respectively, and the LPL was more than six at these stage temperatures.
KSP Keywords
Critical Time, Display Panel, Effective production, LED display, Process Window, Room-temperature, blue LEDs, laser irradiation, pot life
This work is distributed under the term of Korea Open Government License (KOGL)
(Type 4: : Type 1 + Commercial Use Prohibition+Change Prohibition)
Type 4: