Autonomous 6-DOF control of ROVs is challenging due to nonlinear hydrodynamics and compound disturbances including ocean currents,
thruster degradation, and payload variation. Pure reinforcement learning (RL) fails to learn basic attitude stabilization — achieving 100% flip rate
even after 3M training steps. This work applies Residual Policy Learning to ROV control, blending a PID expert with a learned policy so that the
expert guarantees attitude stability while RL provides residual correction. Training was conducted in the Stonefish physics simulator across 32
parallel environments, enabled by a custom stepped simulation mode via ROS2 C++ modification. The BlueROV2 Heavy (8 thrusters, 11.5 kg)
was trained with domain randomization and a three-stage curriculum over 10M steps. Comparative evaluations demonstrate that the proposed
Residual RL consistently maintains a 0% flip rate across all disturbance scenarios, effectively inheriting the safety of the PID expert while achieving
superior tracking performance where Pure RL fails entirely. These results validate that our approach provides both the robustness of classical control
and the adaptive correction of RL. Future work will focus on sim-to-real transfer on a physical BlueROV2 Heavy.
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